banner
Home > Blog > Revolutionizing Storage: The Advantages of Push Back Racking Systems

Revolutionizing Storage: The Advantages of Push Back Racking Systems

on December 12, 2023

Push Back Racking Systems have transformed the landscape of storage and inventory management, offering an unparalleled efficiency in maximizing warehouse space. These systems shine particularly in their capacity to increase storage density – an essential feature in sectors where space is at a premium. Unlike traditional racks, Push Back Racks can store up to six pallets deep, boosting storage capacity by 25-30% more than selective racking systems. This leap in efficiency is achieved through an innovative design: pallets rest on wheeled carts that glide along inclined rails, enabling deep storage without necessitating multiple aisles.

The hallmark of Push Back Rack Systems is not just their ingenious design but also their adaptability and time-saving features. They accommodate various pallet sizes and types, making them a versatile choice across numerous industries. In sectors like food and beverage, retail, and manufacturing, where space efficiency is vital, these racks have become increasingly popular. For instance, in the food and beverage industry, which demands effective management of perishable goods and high stock rotation, Push Back Racks facilitate superior inventory control by allowing straightforward access and rotation of stock. In manufacturing, they are instrumental in efficiently storing both raw materials and finished goods, which is crucial for seamless production processes.

Another critical aspect of Push Back Racks is their emphasis on safety and accessibility. Contrary to drive-in racks, which require forklift entry, these systems enable safer and more rapid loading and unloading. This feature significantly lowers the risk of accidents and damage to goods, a crucial consideration in bustling warehouse settings.

An integral aspect of these systems is their alignment with the Last In, First Out (LIFO) storage method, a key operational principle of Push Back Racks. LIFO, where the most recently added items are retrieved first, is especially beneficial in environments where inventory items have a prolonged shelf life or where production date is not a primary concern. This method is often employed in sectors dealing with non-perishable goods, certain manufacturing areas, and bulk materials storage. LIFO facilitates high-density storage and efficient space usage, as items do not require frequent rotation, a necessity in a First In, First Out (FIFO) system. Push Back Racks excel in LIFO scenarios, offering easy access to the last pallet loaded, thereby streamlining the retrieval process.

Diving into the specifics, Pushback Rack Systems are equipped with several innovative components that further enhance their functionality:

Linked Carts: These prevent the accidental stranding and uncontrolled rolling out of loads, ensuring smooth and secure cart movement within the system.

Serrated Pallet Grips: These grips are crucial for managing misaligned pallets, ensuring load stability and correct positioning, thus minimizing slippage risks.

Captured Carts: Designed to stop carts from being accidentally lifted out by forklifts, adding an extra layer of operational safety.

Low Profile Design: Our industry-leading design at Camara Industries provides the lowest stack height, maximizing vertical storage space and overall system capacity.

Welded Rail Frame: Factory-aligned rails reduce maintenance needs and guarantee long-term reliability and efficiency.

Additionally, Push Back Rack Systems offer customization and upgrade options, including enhanced wheel design for smoother operation, advanced tracking systems for refined inventory management, and improved safety locks for extra security. These enhancements not only boost rack functionality but also prolong their durability and dependability.

When integrating Push Back Rack Systems into a warehouse, choosing the right system depth is crucial for optimal efficiency. A general rule is to have 4 to 5 times more Stock Keeping Units (SKUs) of an item than the storage lane’s depth. For example, a 2-deep pushback setup should accompany at least 8 to 10 of the same SKUs in the facility. Similarly, a 6-deep push back rack system requires between 24 to 30 of the same SKUs for effective utilization. Many facilities use a mix of storage depths, from selective to 6-deep configurations, to maximize floor space usage.

Push Back Racking is particularly prevalent in industries like grocery, cold storage, consumer products, food and beverage, where high pallet counts and moderate SKU variety necessitate densified storage.

In summary, the growing adoption of Push Back Rack Systems in various industries highlights their effectiveness in meeting the demands of contemporary warehouse management. By optimizing space, enhancing safety, and improving operational efficiency, these systems mark a significant advancement in storage technology, establishing themselves as essential in modern inventory and warehouse management strategies.”